Paper Cups — Production Direct

Double Wall Paper Cups Packaging Specialist

Wholesale insulated double wall coffee cups — 6oz to 22oz. Built-in air-gap insulation keeps drinks hot longer and the outer wall cool to hold. No sleeve needed.

6oz–22ozFull Custom PrintingPE / PLA / AqueousMOQ 20K+ (Custom)

7 Sizes

Sizes Available

Up to 7

Print Colors

20,000 pcs

MOQ (Custom)

15–25 Days

Lead Time

FSC Certified Barista holding a CupsPak Coffee branded double wall paper cup — custom printed insulated coffee cups wholesale

Definition

What Is a Double Wall Paper Cup?

A double wall paper cup is a disposable cup constructed from two concentric layers of paperboard with an air gap trapped between them. This design — also called a double-walled cup or insulated paper cup — uses the air pocket as a thermal barrier.

Air is a poor conductor of heat. The trapped air gap between the inner and outer walls slows heat transfer through three mechanisms: conduction (direct contact), convection (air movement), and radiation (heat energy reflection). The result is a cup whose outer surface stays comfortable to hold even when filled with a hot drink — no separate sleeve required.

Double wall cups are the premium choice for specialty coffee shops, hotels, and any brand that wants a cleaner presentation without the added cost and waste of a paper sleeve.

White 12oz double wall paper cup showing two-layer construction — CupsPak — White 12oz double wall paper cup with PE coating. Two-layer construction with air gap insulation.

Kraft 16oz double wall paper cup — natural brown double walled coffee cup — 16oz kraft double wall paper cup with natural brown outer layer and built-in air gap insulation.

The Science

How Double Wall Insulation Works

Conduction Barrier

The air gap between the two paperboard layers prevents direct heat transfer from the hot inner wall to the outer surface. Your hand stays comfortable even with a 85°C drink inside.

Convection Control

The sealed air pocket between the layers prevents air movement (convection currents), which would otherwise carry heat from the inner wall to the outer surface.

Radiation Reflection

The two paper layers reflect heat energy back toward the beverage, slowing the rate at which your drink cools — keeping it at the right temperature for longer.

Comparison

Double Wall vs Single Wall Paper Cups

Feature	Single Wall	Double Wall ✓
Construction	1 layer of paperboard	2 layers + air gap between them
Insulation	None — outer wall gets hot	Built-in air-gap insulation
Sleeve Required?	Yes — needed for comfort	No — outer wall stays cool
Heat Retention	Standard	Superior — drink stays warm longer
Outer Wall Temp	Hot to touch	Comfortable to hold
Presentation	Standard	Premium — no sleeve clutter
Cost per Unit	Lower	Higher (but no sleeve cost)
Best For	Low-cost high-volume	Specialty coffee, premium brands

Need single wall cups instead? View Single Wall Paper Cups →

Size Range

Double Wall Paper Cups — All Sizes

7 sizes from 6oz to 22oz. All available in white and kraft, with PE, PLA, or aqueous coating.

6 oz

6 oz (180 ml)

Rim Diameter Φ80 mm

Height 75 mm

Pcs / Case 1,000

WhiteKraft

Popular

8 oz

8 oz (240 ml)

Rim Diameter Φ80 mm

Height 93 mm

Pcs / Case 1,000

WhiteKraft

10 oz

10 oz (300 ml)

Rim Diameter Φ80 mm

Height 100 mm

Pcs / Case 1,000

WhiteKraft

Popular

12 oz

12 oz (360 ml)

Rim Diameter Φ90 mm

Height 111 mm

Pcs / Case 1,000

WhiteKraft

Popular

16 oz

16 oz (500 ml)

Rim Diameter Φ90 mm

Height 135 mm

Pcs / Case 500

WhiteKraft

20 oz

20 oz (600 ml)

Rim Diameter Φ90 mm

Height 150 mm

Pcs / Case 500

WhiteKraft

22 oz

22 oz (700 ml)

Rim Diameter Φ90 mm

Height 170 mm

Pcs / Case 500

WhiteKraft

Double Wall Paper Cups: 6oz to 22oz — Full Size Guide

Exact dimensions from factory catalog. Rim diameter, height, and pcs/box for all 7 standard sizes. Custom sizes available on request.

Size	Volume	Rim Ø	Height	Pcs / Box
6 oz	180 ml	Φ80 mm	75 mm	500
8 oz	240 ml	Φ80 mm	93 mm	500
10 oz	300 ml	Φ80 mm	100 mm	500
12 oz	360 ml	Φ90 mm	111 mm	500
16 oz	500 ml	Φ90 mm	135 mm	500
20 oz	600 ml	Φ90 mm	150 mm	500
22 oz	700 ml	Φ90 mm	170 mm	500

All sizes available in white and kraft. Custom sizes available on request. Pcs/box for stock cups (no printing).

Double wall paper cup size range 6oz to 22oz — CupsPak size guide for wholesale buyers — CupsPak Double Wall Paper Cup Size Range — 6oz to 22oz (White & Kraft)

Custom Printing

Custom Double Wall Paper Cups with Your Brand

Turn your custom double wall paper cups into a brand touchpoint. CupsPak offers full-wrap flexographic printing on the outer wall with up to 7 Pantone spot colors. The double wall construction provides a larger, cleaner print canvas compared to single wall cups with sleeves.

Up to 7 Pantone spot colors, full-wrap outer wall printing
Digital proof within 3 business days — no artwork fees
Physical pre-production sample before bulk order
MOQ 20,000 pcs (custom print) / 1,000 pcs (stock cups)
White and kraft base available for different brand aesthetics

Coating Options

3 Barrier Coatings to Match Your Sustainability Goals

Select the barrier coating that matches your sustainability goals and market requirements.

PE Coating

Standard

Polyethylene (PE) coating is the most widely used barrier for hot drink paper cups. A thin PE film is laminated to the inner wall to prevent liquid absorption and leakage. Cost-effective and proven technology with decades of industry use.

Lowest cost per unit — ideal for high-volume orders

Excellent moisture barrier — prevents soaking and leakage

Compatible with all standard hot cup lids (PS, PP, CPLA)

Suitable for hot beverages up to 85°C

Certifications

FDA 21 CFR, EU 10/2011 food contact compliant

Industries

Who Uses Double Wall Paper Cups?

Coffee Shops & Cafes

Double wall cups are the premium choice for specialty coffee shops. No sleeve needed — cleaner presentation, lower per-cup cost when sleeve savings are factored in.

Coffee Shop Solutions

Restaurants & QSR

Fast-casual and QSR chains use double wall cups for hot soups, oatmeal, and premium hot drinks. Reduces customer complaints about hot cups.

Restaurant Solutions

Hotels & Corporate Catering

Premium double wall cups with custom printing for hotel in-room coffee service, conference catering, and executive dining.

Hotel Solutions

Supermarkets & Retail

Private-label double wall cups for in-store coffee stations and retail hot drink programs. Custom printed with retailer branding.

Retail Solutions

Vending & Convenience

Double wall cups for vending machines and convenience store hot drink dispensers. Consistent heat retention improves customer satisfaction.

Vending Solutions

Airlines & Catering

Lightweight double wall cups for in-flight hot beverage service. Superior insulation keeps drinks hot longer during service.

Airline Solutions

Why CupsPak

Double Wall Cups Wholesale You Can Trust

13+ Years Experience

Dedicated double wall cup production lines. Consistent quality across every order.

FSC · ISO 9001 · FDA

All certifications in place. Full documentation provided for every shipment.

3 Coating Options

PE, PLA-compostable, and aqueous — choose the barrier that fits your market requirements and sustainability targets.

15–25 Day Lead Time

Standard production for custom orders. Rush options available. Sea and air freight worldwide.

FAQ

Double Wall Paper Cups — Frequently Asked Questions

What is a double wall paper cup?

A double wall paper cup is a disposable cup made from two concentric layers of paperboard with an air gap between them. According to Wikipedia, this insulated design — sometimes called a double-walled cup — uses the trapped air as a thermal barrier. Air is a poor conductor of heat, so it reduces heat transfer through conduction, convection, and radiation. The result: the outer wall stays comfortable to hold while the inner wall keeps your hot drink warm for longer. No sleeve is needed.

What is the difference between single wall and double wall paper cups?

Single wall paper cups have one layer of paperboard. They are lighter and lower cost, but the outer surface gets hot when filled with a hot drink — requiring a separate sleeve for comfortable handling. Double wall paper cups have two layers of paperboard with an insulating air gap between them. The outer wall stays cool to the touch, no sleeve is needed, and the drink stays warm longer. Double wall cups cost more per unit but eliminate the sleeve cost and provide a cleaner, more premium presentation.

How does the air gap in a double wall cup work?

The air gap between the two paperboard layers acts as a thermal insulator. Air is a poor conductor of heat, which means it slows heat transfer in three ways: (1) Conduction — the air gap limits direct heat transfer from the hot inner wall to the outer surface; (2) Convection — the sealed layers prevent air movement, further reducing heat exchange; (3) Radiation — the layers reflect heat energy back toward the beverage. This is the same principle used in double-glazed windows and thermos flasks.

What sizes are available for double wall paper cups?

CupsPak double wall paper cups are available in 7 sizes: 6oz (180ml), 8oz (240ml), 10oz (300ml), 12oz (360ml), 16oz (480ml), 20oz (600ml), and 22oz (660ml). All sizes are available in white and kraft, with PE, PLA, or aqueous coating.

What is the MOQ for custom double wall paper cups?

The minimum order quantity (MOQ) is 20,000 pcs per size for custom printed double wall cups. Plain white or kraft cups without printing (stock cups) are available from 1,000 pcs per size. Carton packing is 500 pcs per carton. Samples are available within 7–10 business days.

Are double wall paper cups recyclable?

Double wall cups with PE coating are recyclable in facilities that accept PE-lined paper cups — availability varies by region. Cups with aqueous (water-based) coating are recyclable in standard paper recycling streams. PLA-coated cups are industrially compostable (EN 13432 / ASTM D6400) but not recyclable in standard paper streams.

What printing options are available for double wall cups?

Double wall paper cups use flexographic (flexo) printing with up to 7 Pantone spot colors. Full-wrap printing is available on the outer wall. Digital proofs are provided within 3 business days. No artwork fees for standard reviews. Physical samples available before bulk production.

How long does production take for custom double wall paper cups?

Standard production lead time is 15–25 business days after artwork approval and deposit payment. Rush orders (10–15 days) are available for an additional fee. Shipping by sea (15–30 days) or air (3–7 days) depending on destination and urgency.

Ready to Order Double Wall Paper Cups?

Get a quote for custom or plain double wall cups. MOQ 20,000 pcs (custom printed) / 1,000 pcs (plain stock). 500 pcs/carton. Samples in 7–10 days.

Double Wall Paper Cups Packaging Specialist

What Is a Double Wall Paper Cup?

How Double Wall Insulation Works

Conduction Barrier

Convection Control

Radiation Reflection

Double Wall vs Single Wall Paper Cups

Double Wall Paper Cups — All Sizes

6 oz (180 ml)

8 oz (240 ml)

10 oz (300 ml)

12 oz (360 ml)

16 oz (500 ml)

20 oz (600 ml)

22 oz (700 ml)

Double Wall Paper Cups: 6oz to 22oz — Full Size Guide

Custom Double Wall Paper Cups with Your Brand

3 Barrier Coatings to Match Your Sustainability Goals

PE Coating

PLA Coating

Aqueous Coating

Who Uses Double Wall Paper Cups?

Coffee Shops & Cafes

Restaurants & QSR

Hotels & Corporate Catering

Supermarkets & Retail

Vending & Convenience

Airlines & Catering

Double Wall Cups Wholesale You Can Trust

13+ Years Experience

FSC · ISO 9001 · FDA

3 Coating Options

15–25 Day Lead Time

Double Wall Paper Cups — Frequently Asked Questions

Ready to Order Double Wall Paper Cups?

Related Products

Single Wall Paper Cups

Ripple Wall Paper Cups

Embossed Paper Cups